Shown here: patches in taffeta (silver) and satin (red), augmenting a hoodie and jacket, resp. I’ve long loved the look of a bit of posh on casual wear.
It took me a few tries to get the look I wanted – a raised puffy patch, quilted, that retained its shape accurately and really showed off that topstitching. Although the satin (red) is super fun – and will be the version I am showcasing today – I like the taffeta even more. It has a crisp but antiquated look I am just drooling for!
You will need (from left to right) your satin or taffeta, some fleece (no-stretch works best), and an interfacing. You also need basting spray, a pattern template (handmade or computer-made), and tracing wheel and paper. For interfacing, think about what color you want to use, as a little may show in the final product. You want a color that matches either the patch or the garment beneath; you can also use white and a bit of Sharpie to help with that (which is what I’m going to show you here).
And of course you need the things you always need for sewing: a machine, thread, scissors, iron – et cetera.
So first, iron your fabric nice and flat:
Next, pin the paper template to the satin/taffeta, and carefully slide the tracing medium underneath, to transfer markings to the right side of the satin/taffeta. Remember that the outer line of the template will not be stitched – it represents the turn of the cloth.
Trace carefully, making sure not to shift the paper template as you trace. You need to make sure you will be able to see the tracing marks while you sew; a red background, by the way, is one of the most difficult to read!
Once you have both your patches traced, lightly – and I mean lightly – spray the rough side of your fleece, with a layer of basting spray. If you spray too liberally, the glue might transfer through the satin/taffeta and leave an icky mark.
By the way – I always lay my fabric in my waste can before spraying, so I don’t get any stickiness anywhere else in my studio. Then I remove the sprayed fabric and proceed.
Press your satin/taffeta wrong side to the glued surface of the fleece, and smooth by hand. Securely pin. Then machine-baste around the motif and move the pins; you won’t want to have them hanging out for all the rows of stitching you’ll be doing.
Begin stitching from the top (satin/taffeta) side, ending in the same location and carefully pulling all threads to the backside. When you’ve finished, you will be knotting those threads securely and clipping about 1/2″ from the knots.
Shown below: the fully-stitched patch. Note the outer line remains unstitched, with the basting line further out from that.
Now, cut 1/4″ to 1/8″ away from that traced, unstitched line. I know I can sew very accurately here so I have only cut 1/8th away.
Cut your interfacing according to the paper pattern, and pin to the right side of the satin/taffeta, with the sticky side of the interfacing either up or down, depending on what you want. If you put the sticky side up here, then when you turn the patch, you will be ironing the interfacing to the patch itself. If you put the sticky-side down, you will be able to use the fusing to apply the patch to the garment. I have used both methods and they both worked great.
Now, stitch around the perimeter! Make sure to firmly catch the satin, fleece and interfacing:
Cut a small slit in the interfacing, and use this to carefully turn the patch right-side out:
Now if you like, you can use a sharpie and color your interfaced edge either the color of the patch or a color that works with the garment:
Now – it’s time to press! If your sticky side is on the outside of the patch, you want to position the patch on the garment (see below). If, like for this patch, the sticky side faces the underside of the patch, this pressing will help anchor the patch into a firm shape.
Pin the patch in place:
If you have two patches in symmetrical locations on the garment, I have a method to use. I like to pin the first, then lay the second patch right-sides together, then lay the respective pattern pieces on top of that. It’s a fast way to end up with symmetrical pockets/patches etc.
Now you can certainly machine-stitch this patch to the garment – but having gone through all this trouble, a fell stitch is a gorgeous touch! Since this garment is lined, I went ahead and pulled the running part of the stitch to the backside of the sleeve; for the blue star hoodie shown in this post, since it was not lined, I enclosed the running part of the fell stitch into the patch itself – thus making for a completely invisible patch installation.
The backside of the installation – halfway through:
And – all done!