tutorial: ban-roll finishing

Ban-Roll Tutorial

I often get questions about teeny-tiny hems – on men’s shirts, baby clothes, or frocks. I tell them: use a ban-roll. They ignore this advice. They struggle. They have ripples. They ask for advice again. I say: use a ban-roll.

So, ban-roll is sewing notion, a a waistband stiffener used to provide structure inside a garment. It is also a notion we can cleverly repurpose as a teeny-tiny comb. I have yet to meet the fabric it cannot conquer! Shown above a semi-sheer dress in a single gauze. I not only finished the v-neckline with the ban-roll technique, I finished the highly-curved armscyes Рwithout a ripple in sight. This was done to avoid facings Рwhich are fiddly and would have shown through Рand a lining, which would have changed the entire appeal of the garment.

You want to purchase ban-roll that is at least an inch wide, and make sure it has a weave to it; not all items advertised online have this weave. Cut a fairly long length; for necklines and armscyes about three feet is plenty. You will want more, if you use the ban-roll for hems.

After you cut your ban-roll strip, carefully cut the thick “selvedge” edge strand at one long edge (you can see this long edge at the top of the strip in the photograph below). Then peel more of the long strands, until you have a depth you like. Shown at the bottom of the strip below: about 3/16″. This corresponds to the 3/8″ hem allowance I have for these seams, since the depth of the ban-roll comb will be half the depth of the seam or hem allowance. Adjust your allowances, or your ban-roll comb, accordingly.


This is the armscye we’ll be tackling! Please note, there are tons of ban-roll tutorials out there that show how to do straight seams or very subtly curved hems. We’re about to tackle a deep curve.

Ban-Roll Tutorial

Place your ban-roll right up against the right side of your fabric, with the free end of the comb touching the raw edge of the fabric. The needle will magically travel over the comb. Now, stitch carefully – right up against the base of the comb. Your needle should just kiss that first long fiber on the left. Go slowly! If you stitch over the long strand, it’s kind of a pain and will muss your finished product a bit.

Ban-Roll Tutorial

Now here’s a bit of a tricky part. Look how severe the curve is, that I’m approaching. Instead of pulling the raw edge straight – as if you were serging a curve, say – simply sew slowly, take your left fingers in between the ban-roll and the fabric, and push (gently) the fabric into the foot. This finesse is how you avoid ripples in the final product!

Ban-Roll Tutorial

When you get to the end of your seam, you can carefully backstitch, or pull the work off the machine while making sure to snug the stitching line right up against the base of the comb. You can see below, how my stitching line has drifted off the comb base. Simply snug it right back down. This is important, before the next step – making sure the stitching line is right up against the comb base.

Ban-Roll Tutorial

Ban-Roll Tutorial

Next, you are going to fold the fabric over the ban-roll until the teeth of the comb are nestled in the fabric fold! Some people consider this a two step process. But when you’re done, you will have a nice double fold, and the wrong-side of your fabric will be facing the body of the ban-roll strip.

Ban-Roll Tutorial

Ban-Roll Tutorial

Next, stitch with the wrong-side of the fabric facing up, right on the inner fold of that baby hem. This essentially means you are turning the work and stitching back against the direction you came. Keep about 1/16″ in from that fold, and stitch slowly. If you come to a curve again, repeat the gentle – very gentle – pushing motion with your left fingers between the ban-roll strip and the fabric.

Ban-Roll Tutorial

Now, remove the work from the machine. Here is my curve – before pressing, it already looks pretty good!

Ban-Roll Tutorial

This is the fun part – you get to haul that ban-roll out of the finished hem – and you can reuse the strip many times! Gently tug it out of the seam. Even on very fragile fabrics, this has always gone beautifully.

Ban-Roll Tutorial

Gently press your hem/curve – and admire your results!

Ban-Roll Tutorial

Ban-Roll Tutorial

This technique is a lot of fun and provides lovely finishes. With practice you just get finer results each time.

Enjoy!

Ban-Roll Tutorial

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